CASE STUDY

Enhancing Operational Efficiency and Yield Optimization for a Leading Pharmaceutical Manufacturer

iLink Digital helped the leading generic pharmaceutical industry revolutionize its manufacturing operations. From streamlining KPI management to implementing production yield optimization, our comprehensive solution helped clients overcome the operational challenges of manual reporting, significantly enhancing operational efficiency, facilitating real-time visibility, and ultimately improving productivity.

Industry

Manufacturing

Company size

10K+ Employees

Headquarters

India

About Client

Our client is a leading pharmaceutical manufacturer of high-quality and affordable medicines. They’re recognized for their strong portfolio in generic and branded formulations, biosimilars, and active pharmaceutical ingredients (APIs). Backed by 18 world-class manufacturing facilities and a dedicated team of 20,000, they’re deeply committed to meeting global healthcare needs while promoting sustainable manufacturing processes and fostering growth and innovation among healthcare professionals, patients, and stakeholders worldwide.

Challenge

● Lack of real-time visibility into operational performance due to reliance on manual reports, leading to productivity losses.
● Managers were not able to identify and address issues of production due to inadequate KPI management and a lack of early indicators of productivity related losses.
● Challenges in optimizing the production yield lead to inefficiencies and downtime, impacting productivity and profitability.

Solution

● Strategically implemented a real-time operational intelligence dashboard, providing real-time visibility for tracking KPIs, including OEE, availability, performance, and quality metrics.
● Employed detailed downtime analysis and capacity utilization metrics, enabling targeted interventions to minimize disruptions and inefficiencies.
● Developed and deployed advanced analytics module and machine learning algorithms to efficiently analyze data and deliver valuable insights, enabling data-driven decision making.
● Strategically implemented yield optimization simulations based on control parameters to enhance production efficiency while reducing wastage.